We bring forth an exclusive range of U-bend tubes, which are known for their superior quality and excellent functionality.
Feedwater Heater Tubes
Standard:ASME SA556 Chemical Compostion
Mechanical Properties
Tubes of other alloys and steel grades can be produced upon agreement.
Technical requirements
Straight tubes for bending:
ASTM/ASME SA 179; SA 213; ASTM B 163; ASTM B 729; ASTM B 407; ASTM B 423; ASTM A 789
U-bend Tubes:
-TEMA RCB 2.31 Standards of the Tubular Exchanger Manufacturers Association (9th edition).
-ASTM A688 Standard specification for welded tubes of austenite corrosion resistant steel grade designed for feed water boilers.
-ASTM B163 Standard technical requirements for tubes of nickel and nickel alloy for condensers and heat exchangers.
-Customer specifications.
Feedwater Heater Tubes
Standard:ASME SA556 Chemical Compostion
Grade | C % | Si % | Mn % | P % | S % |
B2 | 0.27 max | 0.10 min | 0.29-0.93 | 0.030 max | 0.030 max |
C2 | 0.30 max | 0.10 min | 0.29-1.06 | 0.030 max | 0.030 max |
Mechanical Properties
Grade | Tensile Strength MPA | Yield Strength MPA | Hardness HRB |
B2 | 410 min | 260 min | 79 min |
C2 | 480 min | 280 min | 89 min |
- Each U bend tube of our range is rigorously quality checked by our team of talented professionals on every stage of production to deliver the clients defect free best quality products. These U bend tubes can be custom designed in various diameters as per the requirements of our clients.
Application: Boilers, heat exchangers, super heaters, condensers
Production Standard, Grade, Steel No:- ASTM A688/A688M-Welded Austentic Steel Feedwater Heater Tubes.
- ASTM A 312/213/269,DIN 17458/2462,BS3605/1,JIS, ASME SA556G3429/3459,ISO1129/2037/9329,GB/T14975/14976/13296 and so on.
Material:- TP304,TP304L,TP316,TP316L,TP321,TP310S,TP347H,TP316Ti, Carbon steel,alloys and so on.
Proces:- The removal of beads is done as per standard specifications.
- Bead is cold worked.
- It is brought in level with the base metal.
- Before heat treatment on tube mill, bead rolling is made in-line.
- This will help in recrystallization of weld structure.
- The weld structure will also homogenize faster in annealing process.
Length: unbending length or fix length
Mill test certificate: according to EN 10204 3.2
Packing: Wooden cases, bundle or plastic bags, plywood boxes- Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting.
- 'U' bending is done by cold working process.
- 'U' bending is done to the required radius as per customer drawings.
- The bend portion and six inch leg is stress relieved by resistance heating.
- Inert gas (Argon) is passed through it at the required flow rate to avoid oxidation in ID.
- The radius is checked for its OD and wall thinning with the recommended specification.
- The physical properties and micro-structure is checked at three different position.
- Visual inspection for waviness and cracks is done with Dye Penetrant Test.
- Each tube is then hydro tested at the recommended pressure to check for leakage.
- Cotton ball test is done to check the ID cleanliness of the tube.
- Thereafter pickled, dried, marked and packed.
U-bend tubes are widely used in heat-exchanger systems. Heat-exchanger equipment on the basis of seamless stainless U-tubes is essential in strategically important and critical fields — nuclear and petrochemical machine building.
A tube-bending line, that was installed at Huawei in the end of 2007, allows to produce U-tubes as per such standards:
- 1. ASTM A688/A688M
- 2. ASTM A803/A803M
- 3. ASTM A556/A556M, ASME SA-556
- 4. ASME SA-688
At present Huawei has purchased the equipment for production of the following product range:
Carbon & Alloy | Ferrite | Austenite | Duplex | Super Duplex | Ni-alloys | Titanium |
A179 T11 T12 T22 | TP410 | TP 304 / 304L TP 316 / 316L TP 316Ti TP 317 / 317L TP 321 TP347 | S31803 S32205 | S32750 S32760 | N06600 N08020 N00880 N08825 N08904 | Gr.2 |
Technical requirements
Straight tubes for bending:
ASTM/ASME SA 179; SA 213; ASTM B 163; ASTM B 729; ASTM B 407; ASTM B 423; ASTM A 789
U-bend Tubes:
-TEMA RCB 2.31 Standards of the Tubular Exchanger Manufacturers Association (9th edition).
-ASTM A688 Standard specification for welded tubes of austenite corrosion resistant steel grade designed for feed water boilers.
-ASTM B163 Standard technical requirements for tubes of nickel and nickel alloy for condensers and heat exchangers.
-Customer specifications.